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Safety and dust mitigation

This topic explains the safety risks in coffee milling facilities, particularly dust-related hazards, and outlines best practices for protecting workers, equipment, and product quality.

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  • Coffee Basics Nerds
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Article 11 of 12 in Milling, Sorting & Grading/
Safety and dust mitigation

Why Safety & Dust Mitigation Matter

  • Milling generates coffee dust, husks, and chaff.
  • Risks include:
  • Worker respiratory health issues (allergies, asthma).
  • Dust explosions in enclosed areas.
  • Contamination of beans and facilities.

Health Risks for Workers

  • Prolonged dust exposure → respiratory problems.
  • Eye and skin irritation.
  • Noise hazards from machinery.

Dust Explosion Hazards

  • Fine organic dust is highly flammable.
  • Sparks, static electricity, or overheating equipment can trigger explosions.
  • Enclosed mills without ventilation are especially vulnerable.

Mitigation Strategies

Worker Safety

  • Provide PPE: masks/respirators, goggles, gloves, ear protection.
  • Train workers on safe machine operation and hazard awareness.

Dust Control

  • Install dust extraction systems and filters.
  • Regular cleaning schedules for machinery and floors.
  • Use sealed conveyors to reduce airborne particles.
  • Ensure proper warehouse ventilation.

Fire & Explosion Prevention

  • Ground machinery to prevent static buildup.
  • Maintain fire extinguishers and sprinklers.
  • Separate electrical systems from high-dust zones.

Quality Impacts

  • Excess dust contaminates beans, reducing cleanliness.
  • Poor sanitation can increase microbial contamination.
  • Buyers demand compliance with food safety standards.

Regulatory & Certification Compliance

  • OSHA and international labor standards emphasize dust control.
  • Certifications (e.g., ISO, Rainforest Alliance) may require documented safety protocols.

Best Practices

  • Combine PPE with mechanical dust extraction.
  • Implement safety audits and hazard reporting systems.
  • Educate workers on long-term health risks.

Lasting Importance

Safety and dust mitigation in milling are non-negotiable for both worker welfare and coffee quality. Proper systems protect people, prevent catastrophic accidents, and ensure that coffee meets international food safety and specialty market standards.

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Coffee Basics Nerds

Written by : Coffee Basics Nerds

Expert coffee historians and brewing enthusiasts dedicated to sharing the rich heritage and techniques behind your perfect cup of coffee.

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