Roastery layout and workflow

Key Concepts

• Space Planning:

• Allocate areas for green bean storage, roasting, cooling, packaging, and QC.

• Ensure sufficient room for equipment, movement, and ventilation.

• Workflow Design:

• Streamline the sequence from green bean intake to roasted bean output.

• Minimize backtracking and cross-contamination.

• Position cooling trays near roasters to reduce handling time.

• Safety and Compliance:

• Maintain clear emergency exits and fire suppression systems.

• Separate chemical or cleaning supply storage from roasting and packaging zones.

• Ergonomics and Staff Efficiency:

• Design workstations for minimal bending, lifting, or repetitive strain.

• Use logical paths for moving beans and materials between stations.

• Scalability:

• Plan layout to accommodate future equipment upgrades or increased batch volumes.

Summary

A well-thought-out roastery layout and workflow reduce operational bottlenecks, improve safety, and enhance productivity, ensuring consistent coffee quality and smoother daily operations.

• Tags:
• Key Concepts
• Coffee Quality
• Cross Contamination
• Safety Compliance